Sand Casting Intake Manifold
In an Air-to-Air system the superheated compressed air is cooled through the intercooler which is usually mounted up by the front bumper. The air then has to travel back to the intake manifold through metal tubing. This tubing is sitting inside the hot engine bay which is being heated by the air coming through various coolers such as, radiator, oil coolers, and also the heat coming off the exhaust manifolds, the engine block and the valve covers. The intercooler does remove a significant amount of heat but because the air has to travel back through the hot engine bay it is then being reheated before going into the engine.
Material: Aluminum alloy
Intercooler tank made by cast aluminum alloy, surtable for vehicle radiator and charge air cooler parts.
Casting to be tested with 3.0BAR air pressure under water
Full inspection on all dimensions, characteristics, and notes on drawing for each sample submitted.
Critical dimensions, Bracket locations, Cleanliness, Leak Test
Process Flow Diagram, Design FMEA, Process FMEA, Control Plan, Material Specifications
Calibration and R&R on measurement system for all checking aids for any critical dimensions or requirements.
Can offer three types of molds die castings, sand and permanent mold casting
Software for drawing: PRO/E, auto CAD, UG, CAD, PDF and solid works 2008 flow analysis
Further machining work: Turning, cutting, milling, grinding, drilling, reaming and threading
Surface finish process: Polishing shot blasting, chromate plating, power coated and anodizing
OEM and ODM parts range: Auto parts, electronic parts, furniture parts, home appliance and other industrial uses
Processes: CAD service, metal processing, surface plating, QC testing and packing
Weight: 0.010 to 100kg
Made according to customer's drawings, specifications and samples
Casting capacity: 200 to 500 tons/month
1. Sand casting&Gravity casting&Low pressure die casting:
A356/A319/A413/ZL101/ZL102/ZL104/ZL107/LM6//LM/20/LM25/EN AC-42100/EN AC-42200/EN AC-43000/ EN AC-43200/EN AC-43300/EN AC-43400/EN AC-44200/EN AC-44300/EN AC-46000/EN AC-46200
2. High pressure die casting:
3. CNC machining casting: 6061-T6/6063-T6
|Process||Sand casting, Gravity casting, high pressure die casting, low pressure die casting and CNC Machining casting.|
1. As per the customer’s drawings
2. As per the customer’s samples
|Equipment of Casting||
1. High pressure die casting machining: 125T/180T/250T/280T/500T/800T/1250T
2. Gravity casting machine: 5 production lines
3. Low pressure die casting machining: 1 production line
4. Sand casting machine: 6 production lines
5. Machining: 3Sets CNC Machine;3 sets Milling machine; 3 sets Turning machining; 10 sets drill and tap machine
|Testing facility||spectrometer, tensile test machine, hardness test machine, CMM dimension report|
|Standard||ASTM, DIN,JIS, EN, ISO, GB standards|
|Specification drawings||Pro/E,UG, Solidworks, Auto CAD, PDF|
|Precision machining||CNC turning, milling, drilling, grinding, cutting, reaming and threading|
|Surface finished||Polishing, sand blasting, heat treatment, painting, powder coating, anodizing, electroplating, Chrome plating, mirror polishing.|
|Service||OEM service available.|
|Product||All kinds of aluminum casting: include automotive parts, railroad parts, medical parts, marine parts, lighting parts, pump body, valve parts, architectural parts and furniture parts so on|
1. With 17years in Aluminum casting;
2. Have four casting types;
3. Near Sea Port and Air Port;
4. Passed ISO9001:2008/Rosh/SGS
5. From Casting to Finished surface, Owned casting, polishing and plating workshops, We can offer Good quality and strict delivery time.
6. With samples and order: We can offer dimension report, Chemical composition and Mechanical properties
1. Foundry in-house
2. Third Party inspection available upon requirement
|Packing||Carton Box with Pallet/Wooden Box/Steel Pallet|
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